Anyway, this was a thing that I've been wanting to do forever and just never had a house. I love the sleekness of cable rail and I love the marriage of wood and metal. Finally, here was my chance to bring the skills of welding and woodworking together.
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This is my "story pole" and jig to drill the holes exactly 3" apart in the posts. |
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You need to cut the cable with a grinder and use tape to keep it from fraying. |
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I used my mill to drill out the rail and spacers and the center drill here made nice countersinks. |
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Unlike typical architectural welding which is Mig I use Tig which is finer and more controlled. |
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It's a slower process but the results are far nicer and neater. |
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Cables cut and ready to be swaged with their threaded ends. |
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I went with a clear stain to keep the lightness that is similar to the new cedar in the recess there. Countersinks neaten the look of the holes into the beam. |
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The span is 3' between supports which is more than adequate to provent the theoretical 4" sphere from passing through. |
This is what it looked like when we first saw it. You have to see this to appreciate the next shot. |
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